six_sigma
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| six_sigma [2021/09/29 05:34] – zainal | six_sigma [2021/10/13 07:58] (current) – [Six Sigma Foundations] zainal | ||
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| + | ====== Six Sigma ====== | ||
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| + | Currently I am learning ' | ||
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| + | ===== Operational Excellence ===== | ||
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| + | * Operational Excelence: better, faster, cheaper | ||
| + | * 3 roles: customer, processor, supplier | ||
| + | * Voice of customer VOC >> Critical to quality CTQ >> Metrics | ||
| + | * Performance attributes is categorized to three (kano model): dissatisfier, | ||
| + | * Variation; controlling variation within specification limit is key. Mean, variance, stdev, LCL, UCL. | ||
| + | * Quality at the source: (1) Quality by design (2) Quality by process monitoring & control (3) Quality by self check and verification | ||
| + | * Pokayoke: prevention, facilitation, | ||
| + | * Lean principles: principle to maximize customer value by minimizing waste. 8 waste: TIMWOODS, Travel, Inventory, Motion, Waiting, Overproduction, | ||
| + | * Process Mapping: detail, swimlane, value stream map | ||
| + | * FMEA: Design FMEA, Process FMEA | ||
| + | * Control plan | ||
| + | * Key Roles in op excellence; project champion; 1. Design for six sigma 2. Six sigma and lean 3. Process monitoring | ||
| + | * Alignment of kpi. 1) Reduce KPI 2) Vertical line sight 3) Horizontal line sight | ||
| + | * Choose right methodology: | ||
| + | * Process/ | ||
| + | * Lean Event or Kaizen Event or Workout to get improvement from first hand executor/ | ||
| + | * Six Sigma DMAIC for problem with unknown cause: Define, Measure, Analyze, Improve, Control | ||
| + | * DFSS, Design for Six Sigma used for design/ | ||
| + | * Challanges for implementation op excellence: fear of job cut, resistance to changes, back to old habit, too many project, | ||
| + | * Audit for sustainable implementation | ||
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| + | ===== Six Sigma Foundations ===== | ||
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| + | * Six Sigma = Project methodology for improvement | ||
| + | * Steps: DMAIC | ||
| + | * Role of executives and project champion | ||
| + | * Level: White, what is six sigma and why is it useful; Yellow; Green; Black; Master Black Belt | ||
